{"id":16060,"date":"2020-08-26T12:25:35","date_gmt":"2020-08-26T11:25:35","guid":{"rendered":"https:\/\/www.compositestoday.com\/?p=16060"},"modified":"2020-08-26T12:26:42","modified_gmt":"2020-08-26T11:26:42","slug":"mclaren-bcomp-flax-f1-seat","status":"publish","type":"post","link":"https:\/\/www.compositestoday.com\/2020\/08\/mclaren-bcomp-flax-f1-seat\/","title":{"rendered":"McLaren Teams Up with Bcomp to Develop a Flax Fibre F1 Racing Seat"},"content":{"rendered":"\n<p class=\"has-drop-cap\">The Mclaren Formula 1 team has collaborated with Swiss company Bcomp to develop a natural fibre racing seat for Carlos Sainz and Lando Norris \u2013 the very first F1 car part to be made of renewable textile fibres. By optimising the mechanical properties of flax fibres through fabric architecture, it\u2019s been possible to create a seat with the required strength and stiffness, but with a 75% lower CO2 footprint compared to its carbon fibre counterpart.<\/p>\n\n\n\n<p>Primarily used in the production of linen, flax is an incredibly versatile plant that has been around for millions of years. It differs from many biomaterials in that it\u2019s ideal for use in crop rotation programmes and can be grown without directly competing with food crops. Flax is a CO2-neutral raw material and its fibres are biodegradable. At the end of the seat\u2019s life, for example, it can be ground down into a new base material or thermally recycled without residual waste, rather than end up in landfill.<\/p>\n\n\n\n<figure class=\"wp-block-image alignwide size-large\"><img data-recalc-dims=\"1\" decoding=\"async\" width=\"1024\" height=\"683\" loading=\"lazy\" src=\"https:\/\/i0.wp.com\/www.compositestoday.com\/wp-content\/uploads\/2020\/08\/img-mclaren-bcomp-composites-today-2.jpg?resize=1024%2C683&#038;ssl=1\" alt=\"\" class=\"wp-image-16062\" srcset=\"https:\/\/i0.wp.com\/www.compositestoday.com\/wp-content\/uploads\/2020\/08\/img-mclaren-bcomp-composites-today-2.jpg?resize=1024%2C683&amp;ssl=1 1024w, https:\/\/i0.wp.com\/www.compositestoday.com\/wp-content\/uploads\/2020\/08\/img-mclaren-bcomp-composites-today-2.jpg?resize=300%2C200&amp;ssl=1 300w, https:\/\/i0.wp.com\/www.compositestoday.com\/wp-content\/uploads\/2020\/08\/img-mclaren-bcomp-composites-today-2.jpg?resize=770%2C513&amp;ssl=1 770w, https:\/\/i0.wp.com\/www.compositestoday.com\/wp-content\/uploads\/2020\/08\/img-mclaren-bcomp-composites-today-2.jpg?resize=360%2C240&amp;ssl=1 360w, https:\/\/i0.wp.com\/www.compositestoday.com\/wp-content\/uploads\/2020\/08\/img-mclaren-bcomp-composites-today-2.jpg?resize=500%2C333&amp;ssl=1 500w, https:\/\/i0.wp.com\/www.compositestoday.com\/wp-content\/uploads\/2020\/08\/img-mclaren-bcomp-composites-today-2.jpg?resize=1155%2C770&amp;ssl=1 1155w, https:\/\/i0.wp.com\/www.compositestoday.com\/wp-content\/uploads\/2020\/08\/img-mclaren-bcomp-composites-today-2.jpg?resize=370%2C247&amp;ssl=1 370w, https:\/\/i0.wp.com\/www.compositestoday.com\/wp-content\/uploads\/2020\/08\/img-mclaren-bcomp-composites-today-2.jpg?resize=293%2C195&amp;ssl=1 293w, https:\/\/i0.wp.com\/www.compositestoday.com\/wp-content\/uploads\/2020\/08\/img-mclaren-bcomp-composites-today-2.jpg?w=1350&amp;ssl=1 1350w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/><noscript><img data-recalc-dims=\"1\" decoding=\"async\" width=\"1024\" height=\"683\" src=\"https:\/\/i0.wp.com\/www.compositestoday.com\/wp-content\/uploads\/2020\/08\/img-mclaren-bcomp-composites-today-2.jpg?resize=1024%2C683&#038;ssl=1\" alt=\"\" class=\"wp-image-16062\" srcset=\"https:\/\/i0.wp.com\/www.compositestoday.com\/wp-content\/uploads\/2020\/08\/img-mclaren-bcomp-composites-today-2.jpg?resize=1024%2C683&amp;ssl=1 1024w, https:\/\/i0.wp.com\/www.compositestoday.com\/wp-content\/uploads\/2020\/08\/img-mclaren-bcomp-composites-today-2.jpg?resize=300%2C200&amp;ssl=1 300w, https:\/\/i0.wp.com\/www.compositestoday.com\/wp-content\/uploads\/2020\/08\/img-mclaren-bcomp-composites-today-2.jpg?resize=770%2C513&amp;ssl=1 770w, https:\/\/i0.wp.com\/www.compositestoday.com\/wp-content\/uploads\/2020\/08\/img-mclaren-bcomp-composites-today-2.jpg?resize=360%2C240&amp;ssl=1 360w, https:\/\/i0.wp.com\/www.compositestoday.com\/wp-content\/uploads\/2020\/08\/img-mclaren-bcomp-composites-today-2.jpg?resize=500%2C333&amp;ssl=1 500w, https:\/\/i0.wp.com\/www.compositestoday.com\/wp-content\/uploads\/2020\/08\/img-mclaren-bcomp-composites-today-2.jpg?resize=1155%2C770&amp;ssl=1 1155w, https:\/\/i0.wp.com\/www.compositestoday.com\/wp-content\/uploads\/2020\/08\/img-mclaren-bcomp-composites-today-2.jpg?resize=370%2C247&amp;ssl=1 370w, https:\/\/i0.wp.com\/www.compositestoday.com\/wp-content\/uploads\/2020\/08\/img-mclaren-bcomp-composites-today-2.jpg?resize=293%2C195&amp;ssl=1 293w, https:\/\/i0.wp.com\/www.compositestoday.com\/wp-content\/uploads\/2020\/08\/img-mclaren-bcomp-composites-today-2.jpg?w=1350&amp;ssl=1 1350w\" sizes=\"(max-width: 1024px) 100vw, 1024px\" \/><\/noscript><\/figure>\n\n\n\n<p>Inspired by the thin veins on the back of leaves, Bcomp\u2019s powerRibs technology provides a three-dimensional grid structure on one side of the seat, which is then used to reinforce the spun and woven flax fibre reinforcement fabric, ampliTex. Made by twisting flax fibres to form a thick yarn, the powerRibs act as a backbone to the ampliTex flax fabric that is bonded to it<\/p>\n\n\n\n<blockquote class=\"wp-block-quote is-layout-flow wp-block-quote-is-layout-flow\"><p>With the introduction of the new regulation in 2019, the seat now forms part of the driver\u2019s weight budget, so it\u2019s over-engineered as a result<\/p><\/blockquote>\n\n\n\n<p>McLaren saw a clear opportunity to use this technology in this area of the car based on the current F1 technical regulations. Since 2019, a minimum driver weight of 80 kg has been mandated. And if a driver weighs less than that, ballast must be used to bring them up to the minimum weight. But instead of allowing this ballast to be placed in other areas of the car, which could improve weight distribution, it must be located within the immediate area of the driver\u2019s seat.<\/p>\n\n\n\n<figure class=\"wp-block-image alignfull size-large\"><img data-recalc-dims=\"1\" decoding=\"async\" width=\"1024\" height=\"635\" loading=\"lazy\" src=\"https:\/\/i0.wp.com\/www.compositestoday.com\/wp-content\/uploads\/2020\/08\/img-mclaren-bcomp-composites-today-4.jpg?resize=1024%2C635&#038;ssl=1\" alt=\"\" class=\"wp-image-16064\" srcset=\"https:\/\/i0.wp.com\/www.compositestoday.com\/wp-content\/uploads\/2020\/08\/img-mclaren-bcomp-composites-today-4.jpg?resize=1024%2C635&amp;ssl=1 1024w, https:\/\/i0.wp.com\/www.compositestoday.com\/wp-content\/uploads\/2020\/08\/img-mclaren-bcomp-composites-today-4.jpg?resize=300%2C186&amp;ssl=1 300w, https:\/\/i0.wp.com\/www.compositestoday.com\/wp-content\/uploads\/2020\/08\/img-mclaren-bcomp-composites-today-4.jpg?resize=770%2C478&amp;ssl=1 770w, https:\/\/i0.wp.com\/www.compositestoday.com\/wp-content\/uploads\/2020\/08\/img-mclaren-bcomp-composites-today-4.jpg?resize=500%2C310&amp;ssl=1 500w, https:\/\/i0.wp.com\/www.compositestoday.com\/wp-content\/uploads\/2020\/08\/img-mclaren-bcomp-composites-today-4.jpg?resize=293%2C182&amp;ssl=1 293w, https:\/\/i0.wp.com\/www.compositestoday.com\/wp-content\/uploads\/2020\/08\/img-mclaren-bcomp-composites-today-4.jpg?resize=1400%2C868&amp;ssl=1 1400w, https:\/\/i0.wp.com\/www.compositestoday.com\/wp-content\/uploads\/2020\/08\/img-mclaren-bcomp-composites-today-4.jpg?w=1451&amp;ssl=1 1451w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/><noscript><img data-recalc-dims=\"1\" decoding=\"async\" width=\"1024\" height=\"635\" src=\"https:\/\/i0.wp.com\/www.compositestoday.com\/wp-content\/uploads\/2020\/08\/img-mclaren-bcomp-composites-today-4.jpg?resize=1024%2C635&#038;ssl=1\" alt=\"\" class=\"wp-image-16064\" srcset=\"https:\/\/i0.wp.com\/www.compositestoday.com\/wp-content\/uploads\/2020\/08\/img-mclaren-bcomp-composites-today-4.jpg?resize=1024%2C635&amp;ssl=1 1024w, https:\/\/i0.wp.com\/www.compositestoday.com\/wp-content\/uploads\/2020\/08\/img-mclaren-bcomp-composites-today-4.jpg?resize=300%2C186&amp;ssl=1 300w, https:\/\/i0.wp.com\/www.compositestoday.com\/wp-content\/uploads\/2020\/08\/img-mclaren-bcomp-composites-today-4.jpg?resize=770%2C478&amp;ssl=1 770w, https:\/\/i0.wp.com\/www.compositestoday.com\/wp-content\/uploads\/2020\/08\/img-mclaren-bcomp-composites-today-4.jpg?resize=500%2C310&amp;ssl=1 500w, https:\/\/i0.wp.com\/www.compositestoday.com\/wp-content\/uploads\/2020\/08\/img-mclaren-bcomp-composites-today-4.jpg?resize=293%2C182&amp;ssl=1 293w, https:\/\/i0.wp.com\/www.compositestoday.com\/wp-content\/uploads\/2020\/08\/img-mclaren-bcomp-composites-today-4.jpg?resize=1400%2C868&amp;ssl=1 1400w, https:\/\/i0.wp.com\/www.compositestoday.com\/wp-content\/uploads\/2020\/08\/img-mclaren-bcomp-composites-today-4.jpg?w=1451&amp;ssl=1 1451w\" sizes=\"(max-width: 1024px) 100vw, 1024px\" \/><\/noscript><figcaption>The original carbon fibre seat design was reverse-engineered by Bcomp, and then optimised and manufactured by McLaren<\/figcaption><\/figure>\n\n\n\n<p>While the environmental benefits are clear, the mechanical properties of flax make it an attractive renewable raw material for high-performance composites. The tubular structure of flax fibres provides low density and high stiffness, which affords the opportunity to reduce weight while simultaneously improving vibration damping, as well as resistance to breakage, torsion and compression.<\/p>\n\n\n\n<blockquote class=\"wp-block-quote is-layout-flow wp-block-quote-is-layout-flow\"><p>Flax fibres are 9% lighter than any equivalent carbon material and offer significantly better vibration damping.\u00a0<\/p><\/blockquote>\n\n\n\n<p>Greater vibration absorption and impact resistance make the natural fibre material well suited to use in the driver\u2019s seat. It improves comfort and reduces vibration in the cockpit, which can have a fatiguing effect on drivers and if the seat were to break, unlike carbon fibre, it&#8217;s not prone to brittle fracture and splintering.<\/p>\n\n\n\n<p>The ductile fracture behaviour of natural fibre composites opens the door to other possibilities too. One of the most spectacular, but equally dangerous, aspects of an on-track incident is the shards of carbon fibre that result from a collision. Not only do they present an immediate risk to the drivers, but they are also notorious for causing punctures and leaving a driver\u2019s race in tatters. By using natural fibre composites in other areas of the car, such as front wing endplates and the floor, it\u2019s possible to reduce carbon fibre debris and therefore the risk of punctures.<\/p>\n\n\n\n<blockquote class=\"wp-block-quote is-layout-flow wp-block-quote-is-layout-flow\"><p>The cost of materials is going to be a big focus and the use of natural fibre composites has the potential to help in this area<\/p><\/blockquote>\n\n\n\n<p>With a budget cap set be introduced from 2021, many F1 teams will need to reduce costs while maintaining and improving performance \u2013 no mean feat in a sport where, typically, a team can pursue more development routes the more resource it has available. Teams are going to have to work even smarter, <a href=\"https:\/\/www.compositesdirectory.com\/listing\/mclaren\/\" target=\"_blank\" rel=\"noreferrer noopener\">McLaren<\/a> says that using these natural composite solutions has seen a reduction in raw material cost by up to 30% compared to traditional carbon fibre.<\/p>\n\n\n\n<figure class=\"wp-block-image alignwide size-large\"><img data-recalc-dims=\"1\" decoding=\"async\" width=\"1024\" height=\"683\" loading=\"lazy\" src=\"https:\/\/i0.wp.com\/www.compositestoday.com\/wp-content\/uploads\/2020\/08\/img-mclaren-bcomp-composites-today-1.jpg?resize=1024%2C683&#038;ssl=1\" alt=\"\" class=\"wp-image-16061\" srcset=\"https:\/\/i0.wp.com\/www.compositestoday.com\/wp-content\/uploads\/2020\/08\/img-mclaren-bcomp-composites-today-1.jpg?resize=1024%2C683&amp;ssl=1 1024w, https:\/\/i0.wp.com\/www.compositestoday.com\/wp-content\/uploads\/2020\/08\/img-mclaren-bcomp-composites-today-1.jpg?resize=300%2C200&amp;ssl=1 300w, https:\/\/i0.wp.com\/www.compositestoday.com\/wp-content\/uploads\/2020\/08\/img-mclaren-bcomp-composites-today-1.jpg?resize=770%2C513&amp;ssl=1 770w, https:\/\/i0.wp.com\/www.compositestoday.com\/wp-content\/uploads\/2020\/08\/img-mclaren-bcomp-composites-today-1.jpg?resize=360%2C240&amp;ssl=1 360w, https:\/\/i0.wp.com\/www.compositestoday.com\/wp-content\/uploads\/2020\/08\/img-mclaren-bcomp-composites-today-1.jpg?resize=500%2C333&amp;ssl=1 500w, https:\/\/i0.wp.com\/www.compositestoday.com\/wp-content\/uploads\/2020\/08\/img-mclaren-bcomp-composites-today-1.jpg?resize=1155%2C770&amp;ssl=1 1155w, https:\/\/i0.wp.com\/www.compositestoday.com\/wp-content\/uploads\/2020\/08\/img-mclaren-bcomp-composites-today-1.jpg?resize=370%2C247&amp;ssl=1 370w, https:\/\/i0.wp.com\/www.compositestoday.com\/wp-content\/uploads\/2020\/08\/img-mclaren-bcomp-composites-today-1.jpg?resize=293%2C195&amp;ssl=1 293w, https:\/\/i0.wp.com\/www.compositestoday.com\/wp-content\/uploads\/2020\/08\/img-mclaren-bcomp-composites-today-1.jpg?w=1350&amp;ssl=1 1350w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/><noscript><img data-recalc-dims=\"1\" decoding=\"async\" width=\"1024\" height=\"683\" src=\"https:\/\/i0.wp.com\/www.compositestoday.com\/wp-content\/uploads\/2020\/08\/img-mclaren-bcomp-composites-today-1.jpg?resize=1024%2C683&#038;ssl=1\" alt=\"\" class=\"wp-image-16061\" srcset=\"https:\/\/i0.wp.com\/www.compositestoday.com\/wp-content\/uploads\/2020\/08\/img-mclaren-bcomp-composites-today-1.jpg?resize=1024%2C683&amp;ssl=1 1024w, https:\/\/i0.wp.com\/www.compositestoday.com\/wp-content\/uploads\/2020\/08\/img-mclaren-bcomp-composites-today-1.jpg?resize=300%2C200&amp;ssl=1 300w, https:\/\/i0.wp.com\/www.compositestoday.com\/wp-content\/uploads\/2020\/08\/img-mclaren-bcomp-composites-today-1.jpg?resize=770%2C513&amp;ssl=1 770w, https:\/\/i0.wp.com\/www.compositestoday.com\/wp-content\/uploads\/2020\/08\/img-mclaren-bcomp-composites-today-1.jpg?resize=360%2C240&amp;ssl=1 360w, https:\/\/i0.wp.com\/www.compositestoday.com\/wp-content\/uploads\/2020\/08\/img-mclaren-bcomp-composites-today-1.jpg?resize=500%2C333&amp;ssl=1 500w, https:\/\/i0.wp.com\/www.compositestoday.com\/wp-content\/uploads\/2020\/08\/img-mclaren-bcomp-composites-today-1.jpg?resize=1155%2C770&amp;ssl=1 1155w, https:\/\/i0.wp.com\/www.compositestoday.com\/wp-content\/uploads\/2020\/08\/img-mclaren-bcomp-composites-today-1.jpg?resize=370%2C247&amp;ssl=1 370w, https:\/\/i0.wp.com\/www.compositestoday.com\/wp-content\/uploads\/2020\/08\/img-mclaren-bcomp-composites-today-1.jpg?resize=293%2C195&amp;ssl=1 293w, https:\/\/i0.wp.com\/www.compositestoday.com\/wp-content\/uploads\/2020\/08\/img-mclaren-bcomp-composites-today-1.jpg?w=1350&amp;ssl=1 1350w\" sizes=\"(max-width: 1024px) 100vw, 1024px\" \/><\/noscript><\/figure>\n\n\n\n<p>Most of the moulds used to make parts of the car are made from carbon fibre composite because of its low thermal expansion. However, <a href=\"https:\/\/www.compositestoday.com\/tag\/flax\">flax fibres<\/a> also possess this property, potentially making them a suitable tooling material for moulding performance parts that are made from standard composites. So even if the part being produced isn\u2019t made from natural fibre materials, the tool to produce it can be \u2013 allowing us to reduce the cost of mould tools and our carbon footprint.<\/p>\n\n\n\n<p>With so many potential applications, McLaren sees the natural fibre racing seat as just the beginning and will continue to work with <a href=\"https:\/\/www.compositestoday.com\/tag\/bcomp\">Bcomp<\/a> to identify other components that can be replaced. The seat was run in pre-season testing without any problems and McLaren hope to be racing with the Bcomp flax seats in the near future.<\/p>\n\n\n\n<p><\/p>\n","protected":false},"excerpt":{"rendered":"<p>The Mclaren Formula 1 team has collaborated with Swiss company Bcomp to develop a natural fibre racing seat for Carlos Sainz and Lando Norris \u2013 the very first F1 car part to be made of renewable textile fibres. By optimising the mechanical properties of flax fibres through fabric architecture, it\u2019s been possible to create a seat with the required strength and stiffness, but with a 75% lower CO2 footprint compared to its carbon fibre counterpart. Primarily used in the production [&hellip;]<\/p>\n","protected":false},"author":2,"featured_media":16065,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"jetpack_post_was_ever_published":false,"_jetpack_newsletter_access":"","_jetpack_dont_email_post_to_subs":false,"_jetpack_newsletter_tier_id":0,"_jetpack_memberships_contains_paywalled_content":false,"_jetpack_memberships_contains_paid_content":false,"footnotes":""},"categories":[30,5],"tags":[1043,846,466],"class_list":["post-16060","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-automotive","category-featured","tag-bcomp","tag-flax","tag-mclaren"],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v26.7 - https:\/\/yoast.com\/wordpress\/plugins\/seo\/ -->\n<title>McLaren Teams Up with Bcomp to Develop a Flax Fibre F1 Racing Seat<\/title>\n<meta name=\"description\" content=\"The Mclaren Formula 1 team has collaborated with Swiss company Bcomp to develop a natural fibre racing seat.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.compositestoday.com\/2020\/08\/mclaren-bcomp-flax-f1-seat\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"McLaren Teams Up with Bcomp to Develop a Flax Fibre F1 Racing Seat\" \/>\n<meta property=\"og:description\" content=\"The Mclaren Formula 1 team has collaborated with Swiss company Bcomp to develop a natural fibre racing seat.\" \/>\n<meta property=\"og:url\" content=\"https:\/\/www.compositestoday.com\/2020\/08\/mclaren-bcomp-flax-f1-seat\/\" \/>\n<meta property=\"og:site_name\" content=\"Composites Today\" \/>\n<meta property=\"article:publisher\" content=\"http:\/\/www.facebook.com\/compositestoday\" \/>\n<meta property=\"article:published_time\" 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