{"id":15637,"date":"2020-03-03T08:08:51","date_gmt":"2020-03-03T08:08:51","guid":{"rendered":"https:\/\/www.compositestoday.com\/?p=15637"},"modified":"2020-03-03T08:08:56","modified_gmt":"2020-03-03T08:08:56","slug":"nccuk-new-reserch-lab","status":"publish","type":"post","link":"https:\/\/www.compositestoday.com\/2020\/03\/nccuk-new-reserch-lab\/","title":{"rendered":"National Composites Centre Opens New R&#038;D Facility"},"content":{"rendered":"\n<p>The Uk&#8217;s <a href=\"https:\/\/www.compositesdirectory.com\/listing\/nccuk\" target=\"_blank\" rel=\"noreferrer noopener\" aria-label=\"National Composites Centre (opens in a new tab)\">National Composites Centre<\/a> has opened the doors to the\u00a0latest phase of its advanced composite manufacturing facility. Part laboratory, part factory, the\u00a0new space is the result of a two-year, \u00a336.7m research and development programme to harness the power of new digital technologies.<\/p>\n\n\n\n<p>The global market for composites is predicted to be worth $105.8bn in 2020 and growing at 6.5% per year. In the UK alone, the value of composites is expected to reach c. \u00a312.5bn by 2030.<\/p>\n\n\n\n<p><a href=\"https:\/\/www.compositestoday.com\/category\/aerospace-aviation\/\">Aerospace<\/a> is a significant driver of demand, with operators looking to replace ageing aircraft fleets with the latest, most fuel-efficient models.\u00a0 Using current, labour-intensive techniques, manufacturers can only make 6 pairs of wings per month. The market requires 100. Meeting this need means radically re-thinking how these wings are made.<\/p>\n\n\n\n<p>For the past two years, a team comprised of engineers, researchers, software architects, roboticists and textile experts have explored how digital technologies can make composites easier to design for, as well as quicker and cheaper to make. A key goal was to demonstrate that they could be a viable, mass-producible alternative to traditional metallic parts.\u00a0 The results of this research are 10 ground-breaking new machines which redefine the \u2018state of the art\u2019 for composite manufacturing.<\/p>\n\n\n\n<figure class=\"wp-block-embed-youtube wp-block-embed is-type-video is-provider-youtube wp-embed-aspect-16-9 wp-has-aspect-ratio\"><div class=\"wp-block-embed__wrapper\">\n<iframe class=\"zeen-lazy-load-base zeen-lazy-load\" title=\"Making the aircraft wings of the future\" width=\"1200\" height=\"675\" src=\"about:blank\" data-lazy-src=\"https:\/\/www.youtube.com\/embed\/M04V6qJfVHY?feature=oembed\" frameborder=\"0\" allow=\"accelerometer; autoplay; clipboard-write; encrypted-media; gyroscope; picture-in-picture; web-share\" referrerpolicy=\"strict-origin-when-cross-origin\" allowfullscreen><\/iframe><noscript><iframe title=\"Making the aircraft wings of the future\" width=\"1200\" height=\"675\" src=\"https:\/\/www.youtube.com\/embed\/M04V6qJfVHY?feature=oembed\" frameborder=\"0\" allow=\"accelerometer; autoplay; clipboard-write; encrypted-media; gyroscope; picture-in-picture; web-share\" referrerpolicy=\"strict-origin-when-cross-origin\" allowfullscreen><\/iframe><\/noscript>\n<\/div><\/figure>\n\n\n\n<p>The stars of the new facility are\u00a0two huge industrial robots that automate the wing production process. Weighing 45 tonnes and 24 tonnes respectively, the robots measure, cut, lift and place pieces of <a href=\"https:\/\/www.compositestoday.com\/tag\/carbon-fibre\">carbon fibre<\/a> fabric (\u2018plies\u2019) with millimetric accuracy. They can also lay 5m wide strips of composite material, up to 20m long, in one precise movement. This could cut the number of fabric components required from c.100,000 to just 150 and reduces wing-build time from one week to one day.\u00a0This has the potential to revolutionise aircraft production.<\/p>\n\n\n\n<p>Other technologies include a giant circular\u00a0Braider, the largest of its kind in Europe, which automatically weaves up to 288 individual strands of high strength carbon fibre to create hollow 3D shapes (or geometries), for products such as pipes or aircraft propellers.<\/p>\n\n\n\n<p>The\u00a0Overmoulder, meanwhile, shows how composite components can be mass-produced at rate. This would enable carmakers, for example, to use more of the technology in mainstream vehicles, making them lighter\u00a0and\u00a0more durable. These are key considerations given the long-term shift towards electrification and, beyond that, new models of shared ownership where cars will be expected to do vast mileages.<\/p>\n\n\n\n<p><\/p>\n","protected":false},"excerpt":{"rendered":"<p>The Uk&#8217;s National Composites Centre has opened the doors to the\u00a0latest phase of its advanced composite manufacturing facility. Part laboratory, part factory, the\u00a0new space is the result of a two-year, \u00a336.7m research and development programme to harness the power of new digital technologies. The global market for composites is predicted to be worth $105.8bn in 2020 and growing at 6.5% per year. In the UK alone, the value of composites is expected to reach c. \u00a312.5bn by 2030. Aerospace is [&hellip;]<\/p>\n","protected":false},"author":2,"featured_media":15638,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"jetpack_post_was_ever_published":false,"_jetpack_newsletter_access":"","_jetpack_dont_email_post_to_subs":false,"_jetpack_newsletter_tier_id":0,"_jetpack_memberships_contains_paywalled_content":false,"_jetpack_memberships_contains_paid_content":false,"footnotes":""},"categories":[8,906],"tags":[32,749],"class_list":["post-15637","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-industrial-news","category-investments","tag-carbon-fibre","tag-nccuk"],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v26.7 - https:\/\/yoast.com\/wordpress\/plugins\/seo\/ -->\n<title>National Composites Centre Opens New R&amp;D Lab<\/title>\n<meta name=\"description\" content=\"The Uk&#039;s National Composites Centre has opened the doors to the latest phase of 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